PVC series plastic pipe extrusion line is mainly used in the area of agricultural water supply system, architectural water supply system, pavement of cables.. .etc. as well as PVC pipe material of all sorts of pipe caliber and wall thickness. This machine group consists mainly of twin conical (parallel) Screw extruder, vacuum calibration tank, haul-off unit, cutting unit, tilter.. etc. The Screw extruder and haul-off unit have applied imported A/C inverter; both vacuum pump and driving motor have applied excellent products. The drawing machine includes two-claw type, three-claw type, four-claw type, six-claw type, eight-claw type...etc.
Sawing cutting or planet cutting can be applied, it is additionally applied with length measuring meter and thickness increasing device, the property of machine group is reliable, the production efficiency is high. With special device, it can produce inner wall spiral pipe, inner wall hollow pipe, and core layer foam pipe...etc. it can also produce PP,PE,ABS.PPR,PEX, silicon core pipe and pipe of other material. The planetary cutting machine is fully automatic computer digital control; it has such advantages of simple operation, reliable property, etc. It has reached world advanced level.
Main technical parameter:
Model
|
Pipe Range (mm)
|
Output Capacity (kg/h)
|
Main Motor Power (kw)
|
PVC63
|
16 - 63
|
180 - 250
|
22 - 37
|
PVC110
|
20 - 110
|
250
|
37
|
PVC160
|
50 - 160
|
250
|
37
|
PVC250
|
75 - 250
|
450
|
55
|
PVC450
|
110 - 450
|
450 - 800
|
55 - 110
|
PVC630
|
250 - 630
|
800
|
110
|
PVC800
|
315 - 800
|
1000
|
132
|
PVC1000
|
400 - 1000
|
1200
|
160
|
1, Twin Screw Extruder.
1.1 Siemens PLC
1.2 Quality Screw and Barrel
1.3 Air Cooled Ceramic Heater
1.4 High Quality Gearbox and Distribution Box
1.5 Better Cooling of Gearbox
1.6 Advanced Vacuum System
1.7 Easy Cable Connection
Both conical twin screw extruder and parallel twin screw extruder can be applied to produce PVC pipe. With latest technology, to lower power and ensure capacity. According to different formula, we provide different screw design to ensure good plasticizing
effect and high capacity.
2, Extrusion Die Head
2.1 Moving Device of Die Head
2.2 Die Head Rotary Device
2.3 CNC Processing
2.4 High Quality Material
Extrusion die head apply bracket structure, each material flow channel is placed evenly. Each channel is after heat treatment,
mirror polishing and chroming to ensure material flow smoothly.
Die head is modular design, easy for changing pipe sizes, assembling, dismantle and maintenance. Can produce single layer or
multi-layer pipe.
3, Vacuum Tank.
3.1 Strong Cooling for Calibrator
3.2 Better Support for Pipe
3.3 Silencer
3.4 Pressure Relief Valve
3.5 Double Loop Pipeline
3.6 Water, Gas Separator
3.7 Full Automatic Water Control
3.8 Centralized Drainage Device
Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure.
First chamber is in short length, to ensure very strong cooling and vacuum function.
As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.
4, Cooling Tank.
4.1 Pipe Clamping Device
4.2 Water Tank Filter
4.3 Quality Spray Nozzle
4.4 Pipe Support Adjusting Device
4.5 Pipe Support Device
Cooling tank is used to cool pipe further.
5, Haul off unit.
5.1 Pipe Clamping Device
5.2 Water Tank Filter
5.3 Quality Spray Nozzle
5.4 Pipe Support Adjusting Device
5.5 Pipe Support Device
Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.
6, Cutter.
6.1 Aluminum Clamping Device
6.2 Advanced Hydraulic System
6.3 Dust Collection System
Cutter controlled by Siemens PLC with chamfering function, working together with haul off unit to have precise cutting. Customer can set the length of pipe they want to cut.
7, Full Automatic Belling Machine
7.1 Pipe Cleaning System
7.2 Infrared Heating System
7.3 Central Height Adjustment
To make socket at pipe end which is easy for pipe connection. There are three types of belling type: U type, R type and Square
type. We provide belling machine which can finish belling of pipe on line fully automatic. From minimum size 16mm to maximum size 1000mm, can with multi heating oven and belling station.
Our Corporation's Value and Obligation:
1) Do business with integrity. No cheating and deception.
2) We are committed to offer high quality products.
3) We are committed to provide professional and efficient premium services.
4) If you are or will be a distributor, we are willing to help you develop new markets, enhance performance.
5) If you are the end user, we will help you choose the right products and offer life-time technical support.
Quality Control:
1) During procurement, we have strict control about the quality of the spare parts.
2) Manufacturing period, we have QC department to monitor each step of production process by different testing tools and inspection forms.
3) Before shipment, we will test machine by different common materials, and make necessary adjustment and data record. Also we will take photos and some sampling videos for customers.
Warranty:
1.One year warranty for the whole machine; Lifetime Maintenance.
2.Within warranty period, any damage happens due to machine quality problems; We will be responsible for replacing parts for free, except regular consumables (such as cutting tools) and the damage by man-made irregular operating.
3.Customer has to pay the International Express cost.
4.Warranty time starts after goods arrival in customer's location.
Payment Terms:
30% T/T in advance as deposit, and the balance 70% T/T before shipment.
Packaging&Shipping:
(1) All machines are packaged as SEAWORTHY wooden case with export standard!
(2) We provide FAST DELIVERY for you!
After-sale Service:
1. Guarantee long-term supply for spare parts; Unlimited Lifetime maintenance.
2. Offer life-time 24 hours online technical support for free. We can communicate by way of phone, e-mail, whatsapp, wechat, QQ, skype, or team-view, etc.
3. Offer free training for operation & maintenance of equipment.
4. Offer One-stop service for machine installation and technical training.
5. We will make return visit non-scheduled, in order to make assessment for after-sale service technician, make sure our service much better.
Our Market: Now the market is mainly distributed in North America, South America, Europe, Oceania, Middle East, Southeast Asia, Africa, South Asia and West Asia. We have established cooperative relationship with hundreds of clients in nearly 30 countries. We are actively looking for new partners to explore the new market, to achieve win-win. We prefer to provide valuable product, service and solution for more end users. We appreciate you join us, to be partner in business, to be friend in life, to be one family forever.
Product: We produce woodworking machinery, such as panel saw, edge bander, CNC routers, four side moulder, band saw, drilling machine and other woodworking machines. We offer customized service according to your special requirement, such as, shape, dimension, color, specification and structure design, etc. OEM is available, too.
If there's any kind of our machines be of interest to you, please feel freely to contact me!
We will do our best to live up to customers' trust and never let you down!